Jun 18, 2001 03:46
23 yrs ago
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INSTALLATION
COMPUSCALE III
The CompuScale III should be mounted in an area that is within the specified temperature range, and that is
suitable for Nema 4 style enclosures. The front cover should be accessible for keypad operation, display
viewing, and have sufficient room to swing open.
It is advisable to keep the CompuScale III away from high voltage or current runs, contactors, SCR control
drives and RF interference.
For proper totalizer relay operation, the CompuScale III must be mounted within 30° from vertical.
Refer to FIGURES.
Do not mount the CompuScale III in direct sunlight without the use of a sun shield.
INTERCONNECTION
Remove the enclosure bottom plate prior to drilling or punching cable/conduit entrance(s), to ensure metal
filings do not come in contact with the CompuScale III electronics.
Load cell or LVDT, speed sensor, rate output, communication, and low voltage contact wiring may be run in a
common conduit separated from power and high voltage contact wiring. Refer to Figures.
The power ground (TB1-50) is internally connected to SHLD connections (TB1-13,26 and TB2-5), and to the
mother board bottom mounting lugs. COM connections (TB1-15,29,32,36,37, and TB2-8) are connected to
power ground via jumper J2, (below TB1, between the mounting lugs). If the COM connections must be
isolated from power ground, remove J2.
Refer to FIGURES.
All wiring must be performed in accordance with all governing regulations.
HAZARDOUS LOCATIONS
The CompuScale III cannot be mounted in an area classed as hazardous. Where the associated belt scale is
mounted in a hazardous area, barrier strips must be used to isolate the CompuScale III from the hazardous
area for intrinsic safety. Contact Milltronics or your local representative for hazardous application information.
ZERO
The average load applied to the belt scale by the empty running belt is calculated and stored in memory as a
Zero count. After the belt has run empty for sufficient time (15 minutes or more)...
[ZERO] is displayed in the FEATURE field. The current Zero counts are displayed in the
VALUE field. [ENTER: CALIBRATE MODE] is displayed in the AUX 2 field.
to initiate the calibration. [CALIB] is displayed in the CALIB field and [ZERO IN PROGRESS]
is displayed in the AUX 2 field. The time required to complete the calibration is dependent upon
Belt Speed (P4), and Belt Length (P6). Calibration time (and accuracy) is also dependent upon
Calibration Duration. (Refer to Parameters/P30 Calibration Duration.) The number of full belt
revolutions remaining until completion, is displayed in the BELT REV field.
When complete, the deviation from the last Zero calibration is displayed in the
Value field, as a percent of span.
SPAN
The simulated material load provide by the Test Weight (or number of Test Weights) is calculated and stored
in memory as a Span count. (Refer to Alternate Test References, if a Test Weight is not used.)
With the belt running empty, and no Test Weight applied to the belt scale...
[SPAN] is displayed in the FEATURE field. The current Span counts are displayed in the
VALUE field.
With [CALIB] displayed in the CALIB field, apply the Test Weight to the belt scale
(as described in the belt scale manual).
If [CALIB] is not displayed, respond to the CompuScale III display prompts until this
indicator is obtained, before applying the Test Weight.
to initiate the calibration. The time required to complete the calibration is dependent upon
Belt Speed (P4), and Belt Length (P6). Calibration time (and accuracy) is also dependent
upon Calibration Duration. (Refer to Parameters/P30 Calibration Duration.) The number of full
belt revolutions remaining until completion, is displayed in the BELT REV field.
When complete, the deviation from the last Span calibration, is displayed in the VALUE field,
as a percent of span.
to accept the new calibration. Otherwise, investigate the reason for the deviation and
perform the Span calibration again.
CALIBRATION ACCURACY
With the Initial Zero and Initial Span calibration complete, RUN mode operation is possible, however greater
calibration accuracy may be required. The Test Reference value (P7) is an approximation, and may require
adjustment for maximum calibration accuracy to be achieved.
To adjust the Span calibration for maximum accuracy, perform a material test. (Refer to Parameters/P8 Span
Adjust). The Test Reference value (P7) is automatically adjusted so the Test Weight will accurately simulate
material load during future Span calibrations.
The CompuScale III is ready to be put into service, (refer to Operation).
INSTALLATION
COMPUSCALE III
The CompuScale III should be mounted in an area that is within the specified temperature range, and that is
suitable for Nema 4 style enclosures. The front cover should be accessible for keypad operation, display
viewing, and have sufficient room to swing open.
It is advisable to keep the CompuScale III away from high voltage or current runs, contactors, SCR control
drives and RF interference.
For proper totalizer relay operation, the CompuScale III must be mounted within 30° from vertical.
Refer to FIGURES.
Do not mount the CompuScale III in direct sunlight without the use of a sun shield.
INTERCONNECTION
Remove the enclosure bottom plate prior to drilling or punching cable/conduit entrance(s), to ensure metal
filings do not come in contact with the CompuScale III electronics.
Load cell or LVDT, speed sensor, rate output, communication, and low voltage contact wiring may be run in a
common conduit separated from power and high voltage contact wiring. Refer to Figures.
The power ground (TB1-50) is internally connected to SHLD connections (TB1-13,26 and TB2-5), and to the
mother board bottom mounting lugs. COM connections (TB1-15,29,32,36,37, and TB2-8) are connected to
power ground via jumper J2, (below TB1, between the mounting lugs). If the COM connections must be
isolated from power ground, remove J2.
Refer to FIGURES.
All wiring must be performed in accordance with all governing regulations.
HAZARDOUS LOCATIONS
The CompuScale III cannot be mounted in an area classed as hazardous. Where the associated belt scale is
mounted in a hazardous area, barrier strips must be used to isolate the CompuScale III from the hazardous
area for intrinsic safety. Contact Milltronics or your local representative for hazardous application information.
ZERO
The average load applied to the belt scale by the empty running belt is calculated and stored in memory as a
Zero count. After the belt has run empty for sufficient time (15 minutes or more)...
[ZERO] is displayed in the FEATURE field. The current Zero counts are displayed in the
VALUE field. [ENTER: CALIBRATE MODE] is displayed in the AUX 2 field.
to initiate the calibration. [CALIB] is displayed in the CALIB field and [ZERO IN PROGRESS]
is displayed in the AUX 2 field. The time required to complete the calibration is dependent upon
Belt Speed (P4), and Belt Length (P6). Calibration time (and accuracy) is also dependent upon
Calibration Duration. (Refer to Parameters/P30 Calibration Duration.) The number of full belt
revolutions remaining until completion, is displayed in the BELT REV field.
When complete, the deviation from the last Zero calibration is displayed in the
Value field, as a percent of span.
SPAN
The simulated material load provide by the Test Weight (or number of Test Weights) is calculated and stored
in memory as a Span count. (Refer to Alternate Test References, if a Test Weight is not used.)
With the belt running empty, and no Test Weight applied to the belt scale...
[SPAN] is displayed in the FEATURE field. The current Span counts are displayed in the
VALUE field.
With [CALIB] displayed in the CALIB field, apply the Test Weight to the belt scale
(as described in the belt scale manual).
If [CALIB] is not displayed, respond to the CompuScale III display prompts until this
indicator is obtained, before applying the Test Weight.
to initiate the calibration. The time required to complete the calibration is dependent upon
Belt Speed (P4), and Belt Length (P6). Calibration time (and accuracy) is also dependent
upon Calibration Duration. (Refer to Parameters/P30 Calibration Duration.) The number of full
belt revolutions remaining until completion, is displayed in the BELT REV field.
When complete, the deviation from the last Span calibration, is displayed in the VALUE field,
as a percent of span.
to accept the new calibration. Otherwise, investigate the reason for the deviation and
perform the Span calibration again.
CALIBRATION ACCURACY
With the Initial Zero and Initial Span calibration complete, RUN mode operation is possible, however greater
calibration accuracy may be required. The Test Reference value (P7) is an approximation, and may require
adjustment for maximum calibration accuracy to be achieved.
To adjust the Span calibration for maximum accuracy, perform a material test. (Refer to Parameters/P8 Span
Adjust). The Test Reference value (P7) is automatically adjusted so the Test Weight will accurately simulate
material load during future Span calibrations.
The CompuScale III is ready to be put into service, (refer to Operation).
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Instalasi
CompuScaleIII
CompuScale ini harus dipasang di dalam suatu tempat dengan suhu spesifik yang telah ditentukan, dan yang sesuai dengan lampiran Nema 4. Tutup depannya harus dapat digunakan untuk mengunci dengan keypad. Penampilannya harus bisa dilihat, dan harus memiliki ruang yang cukup untuk bisa berputar. Dianjurkan CompuScale III berada jauh dari tegangan tinggi atau terdapat arus listrik, contactors, SCR control, drives dan interferensi RF. Untuk kerja relai total yang sempurna,CompuScale III ini harus dipasang membentuk sudut 30 derajat terhadap garis vertical.
Lihatlah Gambar
Jangan pasang CompuScale III ini terkena langsung sinar matahari tanpa mempergunakan penutup matatahari
Interkoneksi
Copotlah plat dasar yang ada sebelum dilakukan pengeboran atau pemasangan kabel/jalan masuk pipa konduit, agar logam-logam (kabel dan pipa konduit) tersebut tidak bersentuhan dengan peralatan elektronik yang ada di CompuScale III. Sel beban atau LVDT, sensor putaran, output rata-rata, komunikasi dan tegangan yang rendah yang bersentuhan dengan kawat yang ada di pipa konduit bisa mengakibatkan pemidahan daya dan tegangan tinggi melalui kontak dengan kawat di atas.
Lihat ke Gambar:
Daya pada grounded (TB1-50) secara internal dihubungkan ke koneksi SHLD (TB1-13,26 dan TB2-5), dan ke dasar pada motherboard yang dipasang pada sembarang barang-barang. Koneksi COM (TB1-15,29,32,36,37, dan TB2-8) dihubungkan ke power grounded melewati junper J2, (dibawah TB1, diantara pemasangan ke sembarang barang-barang). Jika koneksi COM harus dipisahkan dari power grounded, copotlah J2.
Lihatlah Gambar.
Semua pengawatan harus sesuai dengan peraturan yang dikeluarkan oleh setiap negara.
LOKASI BERBAHAYA
CompuScale ini tidak bisa dipasang di dalam suatu tempat yang dinyatakan daerah penuh resiko. Bila timbangan belt yang sesuai dipasang di dalam suatu daerah yang penuh resiko, pita pembatas harus digunakan dengan maksud untuk memisahkan CompuScale III ini dari daerah penuh resiko tersebut demi menjaga keamanan. Anda bisa menghubungi kantor perwakilan Milltronics untuk minta penjelasan tentang daerah penuh resiko ini.
NOL
Beban rata-rata bisa dipakai pada timbangan belt ini dengan mula-mula belt kosong dalam keadaan jalan. Pada belt kosong sambil jalan, dari situ bisa ditentukan dan disimpan sebagai bilangan nol. Sesudah belt kosong ini telah berjalan untuk waktu yang cukup (15 menit atau lebih) . . . . (NILAI NOL) bisa diberikan pada posisi yang demikian. Bilangan Nol saat yang seperti ini merupakan angka khasnya. (TEKAN: CALIBRATE MODE) ditampilkan dalam 2 maksud untuk memulai kalibrasi. (CALIB) diperlihatkan pada penampilan CALIB dan (ZERO IN PROGRESS) ditampilkan dalam 2 maksud.
Waktu yang dibutuhkan untuk menyelesaikan kalibrasi ini tergantung pada Putaran Belt (P4), dan Panjang Belt(P6). Waktu kalibrasi ( dan ketepatannya) juga tergantung Lamanya Kalibrasi berlangsung. (Lihatlah pada Parameter/P30 Lamanya Kalibrasi). Banyaknya putaran penuh belt tetap dijaga sampai selesai, yang diperlihatkan pada REV BELT. Bila telah selesai, deviasi (penyimpangan) dari kalibrasi bentangan yang terakhir diperlihatkan dengan suatu angka, sebagai persentase bentangan untuk dapat menerima kalibrasi yang baru. Selain itu, menurut penelitian, akibat adanya penympangan tersebut dan kondisi bentangan maka kalibrasi perlu dilakukan lagi.
BENTANGAN
Beban material contoh diuji oleh Test Weight ( bisa diuji berulang-ulang) dan ditentukan dan disimpan hasilnya sebagai bilangan Bentangan. (Lihatlah sebagai referensi Test Alternative, jika Test Weight ini tidak dilakukan). Dengan keadaan belt yang kosong sambil berjalan, dan tidak dilakukan Test Weight pada timbangan belt ini, (BENTANGAN) memperlihatkan harganya. Bilangan Bentangan pada saat tersebut menampilkan suatu nilai. Besar (KALIBRASI) ditampilkan pada layar KALIBRASI, hal demikian dapat digunakan oleh Test Weight terhadap timbangan belt ( seperti ditunjukkan pada manual timbangan belt ini).
Jika KALIBRASI tidak ada, hasil penimbangan dari CompuScale III akan menampilkan secara tepat sampai indicator diperoleh, sebelum Test Weight untuk mulai kalibrasi. Waktu yang dibutuhkan untuk menyelesaikan kalibrasi ini tergantung pada Putaran Belt (P4), dan Panjang Belt(P6). Waktu kalibrasi ( dan ketepatannya) juga tergantung Lamanya Kalibrasi berlangsung. (Lihatlah pada Parameter/P30 Lamanya Kalibrasi). Banyaknya putaran penuh belt tetap dijaga sampai selesai, yang diperlihatkan pada REV BELT. Bila telah selesai, deviasi (penyimpangan) dari kalibrasi bentangan yang terakhir diperlihatkan dengan suatu angka, sebagai persentase bentangan untuk dapat menerima kalibrasi yang baru. Selain itu, menurut penelitian, akibat adanya penympangan tersebut dan kondisi bentangan maka kalibrasi perlu dilakukan lagi
KETEPATAN KALIBRASI
Dengan Bentangan Awal pada posisi angka Nol setelah menyelesaikan kalibrasi, maka operasi kerja timbangan ini bisa mungkin untuk mulai berjalan. Tetapi ketepatan kalibrasi yang lebih baik masih perlu dilakukan. Angka Referensi Test ini (P7) diperkirakan, dan mungkin perlu penyetelan-penyetelan agar ketepatan kalibrasi yang semaksimum mungkin bisa diperoleh. Untuk menyetel kalibrasi Bentangan Belt ini agar diperoleh ketepatan yang maksimum, bisa dilakukan dengan material test. (Lihatlah Parameter /P8 Span Adjust). Nilai Referensi Test ini secara otomatis disetel, dengan demikian Test Weight ini akan bisa menepatkan hasilnya sesuai dengan beban pada material test di atas untuk sepanjang kalibrasi Bentangan berlangsung. CompuScale III ini sudah siap untuk digunakan dalam kerja (lihatlah Bab Operasi).
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